777E Prime Off-Highway Truck Systems Service and Parking Brake Caterpillar


Service and Parking Brake
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777E Prime Off-Highway Truck Systems [M0111649]
BRAKING SYSTEM
BRAKE GP
777E Prime Off-Highway Truck Systems Service and Parking Brake


Illustration 1g06606852

Table 1
Item  Qty  Part  Specification Description 
10  9X-2497 Taperlock Stud  Torque to 110 ± 20 N·m (81 ± 15 lb ft)
28  9D-7989 Nut  Use the following procedure to tighten:
1. Safety nuts are to be tightened one turn at a time to draw housing down evenly.
2. Tighten to 300 ± 15 N·m (221 ± 11 lb ft) in a crisscross pattern, after all nuts are bottomed. 
56  229-4975 Taperlock Stud  Torque to 400 ± 60 N·m (295 ± 44 lb ft)
56  2J-3507 Full Nut  Torque to 1150 ± 150 N·m (848 ± 111 lb ft)
9D-9121 Spring  Length under test force is 74.9 mm (2.95 inch).
Test force is 890 ± 27 N (200 ± 6 lb).
Free length after test is 91.14 mm (3.600 inch)
64  9D-6093 Spring  Length under test force is 90.5 mm (3.60 inch).
Test force is 4235 ± 254 N (952 ± 57 lb).
Free length after test is 116.5 mm (4.60 inch)
102  9X-6417 Bolt  Torque to 310 ± 25 N·m (229 ± 18 lb ft)
341-8543 Duo-Cone Seal Gp  Rubber toric rings and all surfaces contacting rubber toric must be clean and dry at assembly. Apply a thin film of oil to the contacting surfaces of the metal seal before assembly. 
Total thickness of fifteen new discs, fourteen new plates and, two new dampers is 123.700 ± 3.350 mm (4.8700 ± 0.1300 inch)
30 9W-7017 Friction Disc  Thickness is 5.08 ± 0.13 mm (0.200 ± 0.005 inch)
28 163-9366 Outer Plate  Thickness is 2.413 ± 0.064 mm (0.0950 ± 0.0025 inch)
4 7D-3013 Damper  Thickness is 6.86 ± 0.25 mm (0.270 ± 0.009 inch)
10  9D-7986 Seal  Lubricate seal lightly with the lubricant being sealed. 
11  123-7268 Ring Seal  Lubricate seal lightly with the lubricant being sealed. 
12  9D-7987 Seal  Lubricate seal lightly with the lubricant being sealed. 
13  124-3520 Ring Seal  Lubricate seal lightly with the lubricant being sealed. 
14  56  9D-6135 Spring  Length under test force is 90.5 mm (3.60 inch).
Test force is 1535 ± 44 N (345 ± 10 lb).
Free length after test is 115.49 mm (4.546 inch)
15  18  5D-4809 Taperlock Stud  Torque to 110 ± 20 N·m (81 ± 15 lb ft)
16  9X-7307 Seal Ring  Lubricate seal lightly with the lubricant being sealed. 
17  123-2941 Ring Seal  Lubricate seal lightly with the lubricant being sealed. 
18  385-4572 Duo-Cone Seal Gp  Rubber toric rings and all surfaces contacting rubber toric must be clean and dry at assembly. Apply a thin film of oil to the contacting surfaces of the metal seal before assembly. 
19  7D-7519 O-Ring Seal  Lubricate seal lightly with the lubricant being sealed. 
20  70  0S-1625 Bolt  Torque to 310 ± 25 N·m (229 ± 18 lb ft)
21  2G-1203 Ring Seal  Lubricate seal lightly with the lubricant being sealed. 
22  5P-5010 Ring Seal  Lubricate seal lightly with the lubricant being sealed. 
23  123-7272 Ring Seal  Lubricate seal lightly with the lubricant being sealed. 
24  9D-7988 Seal  Lubricate seal lightly with the lubricant being sealed. 
25  123-7271 Ring Seal  Lubricate seal lightly with the lubricant being sealed. 

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