777E Prime Off-Highway Truck Systems Cylinder Mounting - Suspension Caterpillar


Cylinder Mounting - Suspension
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777E Prime Off-Highway Truck Systems [M0111649]
HYDRAULIC SYSTEM
CYLINDER GP
777D and 777E Off-Highway Truck Steering System Steering Cylinder
777E Prime Off-Highway Truck Systems Cylinder Mounting - Suspension


Illustration 1g06607359

Table 1
Item  Qty  Part  Specification Description 
24  116-2673 Shim  As required, use the following shims:
Thickness is 1.0 mm (0.04 inch)
440-2667 Valve As  Tighten charging valve to 13.6 ± 0.5 N·m (120.4 ± 4.4 lb in).
Tighten swivel nut to 6.8 ± 0.5 N·m (60.2 ± 4.4 lb in).
Tighten valve cap to 2.5 ± 0.5 N·m (22.1 ± 4.4 lb in)
32  3S-1356 Full Nut  Torque to 1175 ± 47 N·m (867 ± 35 lb ft)
417-9731 Pin  Before assembly, lubricate with Loctite® Graphite 50 anti-seize agent. 
9D-1842 Shim Pack  Total thickness is 4.47 ± 0.07 mm (0.176 ± 0.003 inch).
Thickness of each shim in the pack for two shims is 0.80 mm (0.032 inch).
Thickness of each shim in the pack for six shims is 0.05 mm (0.002 inch).
Thickness of each shim in the pack for ten shims is 0.25 mm (0.010 inch)
18  2A-1420 Bolt  Use the following procedure to tighten:
1. Assemble the suspension group and spindle by bolting plate to strut rod using three bolts 120 degree apart.
2. Tighten the bolts to 203 ± 27 N·m (150 ± 20 lb ft).
3. Measure the distance between the plate (6) and bottom of strut rod.
4. Add shim pack (5) equal to the measured dimension minus 4.19 ± 0.03 mm (0.165 ± 0.001 inch).
5. Shim pack (5) thickness must not be less than 0.64 mm (0.025 inch).
6. Tighten bolts to 1085 ± 34 N·m (800 ± 25 lb ft).
7. A gap of 0.00 to 0.13 mm (0.000 to 0.005 inch) clearance is expected between the shim pack (5) and plate (6). 

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