C175 Tier 4 Final Engines for Off-Highway Trucks Coolant Temperature Sensor - Test Caterpillar


Coolant Temperature Sensor - Test
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1.1. References
2.1. Introduction
3.1. Required Tools
4.1. Test Preparation
5.1. Test Procedure

------ WARNING! ------

Personal injury can result from escaping fluid under pressure.

If a pressure indication is shown on the indicator, push the release valve in order to relieve pressure before removing any hose from the radiator.


------ WARNING! ------

Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage.


------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any AVSpare dealer for replacement manuals. Proper care is your responsibility.


References

Reference: Refer to the Operation and Maintenance Manual, "System Pressure Release" for the detailed procedure to release the system pressure.

Reference: Refer to the Operation and Maintenance Manual, "Prepare the Machine for Maintenance".

Introduction

Use this procedure to check the coolant temperature sensor.

The following procedure has eliminated live work(ELW) by removing the technician from the footprint of the machine while engine is running. Certain ELW procedure may reduce time to complete maintenance tasks and lower maintenance ratio.

Required Tools

Table 1
Required Tools 
Item  Qty  Part Number  Part Name 
T1  Onboard Parameter views/Cat ET 
T2  515-8465  Tool Gp 
T3  8B-1931  Reducer Bushing 
T4  4C-6266  Probe 
T5  6V-2198  Cable As 
T6  274-8062  Connector Fitting 
T7  5P-4674  O-Ring Adapter 

Test Preparation

If you suspect that the coolant temperature sensor is inaccurate, perform the following procedure:

Note: Ensure that the coolant level is at the correct level before performing this test.

  1. Prepare the machine for maintenance. Refer to the Operation and Maintenance Manual, "Prepare the Machine for Maintenance".

  2. Turn off the engine.

  3. Allow the engine to cool.

  4. Relieve the system pressure. Refer to the Operation and Maintenance Manual, "System Pressure Release" for the detailed procedure to release the system pressure.

  5. Drain the coolant.


    Illustration 1g01325669
    Test location
    (1) Plug

  6. Remove plug (1) from the regulator housing.

  7. Assemble the Tooling (T3), (T4), (T5), (T6), (T7), and connect to Tooling (T2).

  8. Route the Tooling (T2) to cab.

  9. Connect Cat® Electronic Technician (ET) to the service tool connector.

  10. Refill the coolant. Refer to Operation and Maintenance Manual, Refill Capacities.

  11. Purge the system. Refer to Operation and Maintenance Manual, Cooling System Coolant (ELC) - Change.

Test Procedure

Note: Ensure that the coolant level is at the correct level before performing this test.

  1. Start Cat ET and multitool T2.

  2. Start and run the engine to operating temperature.

  3. Monitor the coolant temperature on Cat ET. Monitor the coolant temperature on the multi tool thermometer.

  4. Compare the coolant temperature on Cat ET to the coolant temperature on the multi tool thermometer. If the two measurements are not equal, there may be a problem with the sensor. Install a new sensor and verify that the problem is resolved.

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