G3600 A4 Engines Air Starting Motor Problem Caterpillar


Air Starting Motor Problem
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G3600 A4 Engines [KENR9774]
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
G3600 A4 Engines Air Starting Motor Problem
1.1. Probable Causes
2.1. Recommended Actions

Use this procedure in order to troubleshoot an air starter motor problem.

Probable Causes

  • Air pressure

  • Starting motor

Recommended Actions

Table 1
Troubleshooting Test Steps  Values  Results 

1. Check for Low Air Pressure

A. Inspect the supply lines for leaks and obstructions.

B. If a tank is used for the supply pressure, make sure that the size of the tank is sufficient.

C. Check the pressure regulator for proper adjustment.
 

Air Pressure
 

Result: The the air pressure is OK.

Proceed to Test Step 2.

Result: The the air pressure is NOT OK.

Repair: Determine the cause of the low air pressure and correct the problem.

If the problem is not resolved, proceed to Test Step 2.
 

2. Inspect the Air Starting Motor

A. Check the air starting motor for the following conditions:

- Worn seals
- Cracked vanes
- The height of a vane less than 32 mm (1.25 inch).
- Loose or rough bearings
- Scored rotor body
- Scored end plate
- Cracked or scored cylinder
 

Starting Motor
 

Result: The air starting motor is NOT OK.

Repair: Repair or replace the air starting motor.

Verify that the repair eliminated the problem.
 

If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).