C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Alternator - Remove and Install Caterpillar


Alternator - Remove and Install
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C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines [RENR2424]
ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Alternator - Remove and Install
1.1. Removal Procedure for the 14 AMP Alternator
2.1. Removal Procedure for the 15 AMP Alternator
3.1. Removal Procedure for the 40 AMP Alternator
4.1. Removal Procedure for the 55 AMP Alternator
5.1. Removal Procedure for the 65 AMP and the 85 AMP Alternator
6.1. Installation Procedure for the 14 AMP Alternator
7.1. Installation Procedure for the 15 AMP Alternator
8.1. Installation Procedure for the 40 AMP Alternator
9.1. Installation Procedure for the 55 AMP Alternator
10.1. Installation Procedure for the 65 AMP and the 85 AMP Alternator

Removal Procedure for the 14 AMP Alternator

Start By:

  1. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Note: Disconnect all electrical connections to the alternator before proceeding. Mark the connections or identify the connections for future installation.



Illustration 1g01122900
Typical example

  1. Remove the bolt (1), the washer (3) and the nut (4) from the alternator (2).

  2. Remove the setscrew (5) that fastens the alternator (2) to the engine.

  3. Remove the alternator (2) from the engine.

Removal Procedure for the 15 AMP Alternator

Start By:

  1. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Note: Disconnect all electrical connections to the alternator before proceeding. Mark the connections or identify the connections for future installation.



Illustration 2g01122906
Typical example

  1. Remove the bolt (1), the washer (3) and the nut (4) from the alternator (2).

  2. Remove the setscrew (5) that fastens the alternator (2) to the engine.

  3. Remove the alternator (2) from the engine.

Removal Procedure for the 40 AMP Alternator

Start By:

  1. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Note: Disconnect all electrical connections to the alternator before proceeding. Mark the connections or identify the connections for future installation.



Illustration 3g01122919
Typical example

  1. Remove the setscrew (6), the washer (5) and the spacer (1) from the alternator (2).

  2. Remove the setscrew (4) and the washer (3) that fastens the alternator (2) to the engine.

  3. Remove the alternator (2) from the engine.

Removal Procedure for the 55 AMP Alternator

Start By:

  1. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Note: Disconnect all electrical connections to the alternator before proceeding. Mark the connections or identify the connections for future installation.



Illustration 4g01110800
Typical example

  1. Remove the setscrew (1) and the washer (2) from the alternator (3).

  2. Remove the two bolts (6), the two washers (5) and the two nuts (4) that fasten the alternator (3) to the engine.

  3. Remove the alternator (3) from the engine.

Removal Procedure for the 65 AMP and the 85 AMP Alternator

Start By:

  1. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Note: Disconnect all electrical connections to the alternator before proceeding. Mark the connections or identify the connections for future installation.



Illustration 5g01123177
Typical example

  1. Remove the setscrew (2) and the washer (1) from the alternator (3).

  2. Remove the bolt (4), the washer (5) and the nut (6) that fastens the alternator (3) to the engine.

  3. Remove the alternator (3) from the engine.

Installation Procedure for the 14 AMP Alternator



Illustration 6g01122900
Typical example

  1. Position the alternator (2) on the engine.

  2. Install the setscrew (5) that fastens the alternator (2) to the engine.

  3. Install the bolt (1), the washer (3) and the nut (4) to the alternator (2).

  4. Hand tighten the setscrew (5), the bolt (1) and the nut (4) on the alternator (2).

    Note: When you install the alternator, ensure that the alternator pulley is in alignment with the crankshaft pulley within one degree.

    Note: Reconnect all electrical connections to the alternator before operating the engine.

End By:

  1. Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Installation Procedure for the 15 AMP Alternator



Illustration 7g01122906
Typical example

  1. Position the alternator (2) on the engine.

  2. Install the setscrew (5) that fastens the alternator (2) to the engine.

  3. Install the bolt (1), the washer (3) and the nut (4) to the alternator (2).

  4. Hand tighten the setscrew (5), the bolt (1) and the nut (4) on the alternator (2).

Note: When you install the alternator, ensure that the alternator pulley is in alignment with the crankshaft pulley within one degree.

Note: Reconnect all electrical connections to the alternator before operating the engine.

End By:

  1. Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Installation Procedure for the 40 AMP Alternator



Illustration 8g01122919
Typical example

  1. Position the alternator (2) on the engine.

  2. Install the setscrew (4) and the washer (3) that fastens the alternator (2) to the engine.

  3. Install the setscrew (6), the washer (5) and the spacer (1) to the alternator (2).

  4. Hand tighten the setscrew (4) and the setscrew (6) on the alternator (2).

Note: When you install the alternator, ensure that the alternator pulley is in alignment with the crankshaft pulley within one degree.

Note: Reconnect all electrical connections to the alternator before operating the engine.

End By:

  1. Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Installation Procedure for the 55 AMP Alternator



Illustration 9g01110800
Typical example

  1. Position the alternator (3) on the engine.

  2. Install the two bolts (6), the two washers (5) and the two nuts (4) that fasten the alternator (3) on the engine.

  3. Install the setscrew (1) and the washer (2) to the alternator (3).

  4. Hand tighten the two bolts (6), the two nuts (4) and the setscrew (1) on the alternator (3) .

    Note: When you install the alternator, ensure that the alternator pulley is in alignment with the crankshaft pulley within one degree.

    Note: Reconnect all electrical connections to the alternator before operating the engine.

End By:

  1. Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

Installation Procedure for the 65 AMP and the 85 AMP Alternator



Illustration 10g01123177
Typical example

  1. Position the alternator (3) on the engine.

  2. Install the bolt (4), the washer (5) and the nut (6) that fastens the alternator (3) to the engine.

  3. Install the setscrew (2) and the washer (1) to the alternator (3).

  4. Hand tighten the bolt (4), the nut (6) and the setscrew (2) on the alternator (3).

Note: When you install the alternator, ensure that the alternator pulley is in alignment with the crankshaft pulley within one degree.

Note: Reconnect all electrical connections to the alternator before operating the engine.

End By:

  1. Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".

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