3508B, 3512B and 3516B Generator Set Engines Housing (Front) - Install Caterpillar


Housing (Front) - Install
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1.1. Installation Procedure

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7573  Link Bracket 
1P-0520  Driver Group 
Guide Stud
(5/8 - 11 x 8 inch) 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g01131907

  1. Install gasket (11) on the cylinder block. Install Tooling (D) into the cylinder block.

  2. Install Tooling (B) and attach a suitable lifting device to front drive housing (2). The weight of front housing (2) is approximately 181 kg (400 lb). Position the front housing onto Tooling (D).

  3. Install bolts (10) that hold front housing (2) to the cylinder block. Remove Tooling (D) and install remaining bolts (10). Tighten the bolts evenly.

  4. Cut any excess gasket (11) from the bottom of the front housing.


    Illustration 2g01131955

  5. Use Tooling (C) to install sleeve bearing (6) in idler gear (5).

  6. Install O-ring seal (8) on shaft (4). Apply clean engine oil to the bore in front housing (2) for the shaft.

  7. Position thrust washer (9), idler gear (5), and shaft (4) in the front housing. Install bolts (7).


    Illustration 3g01132169

  8. Install the O-ring seal in cover (3). Position cover (3) on front housing (2) and install the bolts.

  9. Position the gasket and cover (1) on the front cover and install the bolts.

End By:

  1. Install the auxiliary water pump. Refer to Disassembly and Assembly, "Auxiliary Water Pump - Install".

  2. Install the engine oil pump and water pump drive. Refer to Disassembly and Assembly, "Accessory Drive (Front) - Install".

  3. Install the accessory drive (front). Refer to Disassembly and Assembly, "Accessory Drive (Front) - Install".

  4. Install the crankshaft front seal and the wear sleeve. Refer to Disassembly and Assembly, "Crankshaft Front Seal and Wear Sleeve - Install".

  5. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter Base - Install".

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