3508B, 3512B and 3516B Generator Set Engines Exhaust Elbow - Remove and Install Caterpillar


Exhaust Elbow - Remove and Install
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3508B, 3512B and 3516B Generator Set Engines [RENR5060]
AIR INLET AND EXHAUST SYSTEM
EXHAUST GP
3500B Engines Exhaust Elbow - Remove and Install
3508B, 3512B and 3516B Generator Set Engines Exhaust Elbow - Remove and Install
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7573  Link Bracket 

Start By:

  1. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g01141406

  1. Install Tooling (A) on exhaust elbow (1). Attach a suitable lifting device to Tooling (A). The weight of exhaust elbow (1) is approximately 48 kg (106 lb).

  2. Remove bolts (2). Remove exhaust elbow (1).


    Illustration 2g01141408

  3. Remove clamp (3). Remove clamps (6) from each end of tube assembly (7). Remove tube assembly (7). Remove the O-ring seals from the tube assembly.

  4. Attach a suitable lifting device to support bracket (5). The weight of support bracket (5) is approximately 117 kg (257 lb).

  5. Remove bolts (4). Remove support bracket (5).

Installation Procedure

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7573  Link Bracket 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 3g01141408

  1. Attach a suitable lifting device to support bracket (5). The weight of support bracket (5) is approximately 117 kg (257 lb). Position support bracket (5) and install bolts (4).

  2. Install the O-ring seals on tube assembly (7). Position tube assembly (7) and install clamps (6).

  3. Install clamp (3).


    Illustration 4g01141406

  4. Install Tooling (A) on exhaust elbow (1). Attach a suitable lifting device to Tooling (A). The weight of exhaust elbow (1) is approximately 48 kg (106 lb). Position exhaust elbow (1) and install bolts (2).

End By:

  1. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".

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