14L Motor Grader Engine - Remove and Install Caterpillar


Engine - Remove and Install
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1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1U-9200  Lever Puller Hoist 

Start By:

  1. Remove the engine enclosure.

  2. Remove the rear chassis support.

  3. Remove the gear pump.

  4. Remove clean emissions module.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

At operating temperature, the engine coolant is hot and under pressure.

Steam can cause personal injury.

Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.

Remove the fill cap slowly to relieve pressure.

Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Drain the engine oil from the engine into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change" for the correct draining and filling procedure.


    Illustration 1g02366038

  2. Disconnect tube (1).


    Illustration 2g02366256

  3. Disconnect clip (2).


    Illustration 3g02366258

  4. Disconnect harness assembly (3).


    Illustration 4g02366262

  5. Attach a suitable lifting device to hood frame (4).


    Illustration 5g02366263

  6. Remove bolts (5). Repeat for other side. Remove frame (6). The weight of the frame (6) is approximately 113 kg (250 lb)


    Illustration 6g02366265

  7. Disconnect clips (7).


    Illustration 7g02366266

  8. Disconnect clips (8) and (10). Disconnect dust cover (9). Disconnect harness assembly (11).


    Illustration 8g02366267

  9. Disconnect cable assemblies and ground strap (12).


    Illustration 9g02366427

  10. Disconnect clips (13).


    Illustration 10g02366431

  11. Disconnect clips (14).


    Illustration 11g02366428

  12. Disconnect clip (15). Disconnect hose assembly (16).


    Illustration 12g02366430

  13. Disconnect hose assembly (17).


    Illustration 13g02366268

  14. Disconnect clips (18) and (19).


    Illustration 14g02366417

  15. Disconnect hose assemblies (20). Disconnect harness assembly (21). Disconnect cable assemblies (22) and (23). Disconnect hose (24).


    Illustration 15g02366432

  16. Disconnect hose assembly (25).


    Illustration 16g02366418

  17. Disconnect clamp (26). Disconnect hose (27).


    Illustration 17g02366419

  18. Disconnect clamp (28).


    Illustration 18g02366421

  19. Disconnect hose assemblies (29) and (30).


    Illustration 19g02366422

  20. Disconnect bracket (31).


    Illustration 20g02366423

  21. Disconnect clip (32).


    Illustration 21g02366424

  22. Place a suitable jack under transmision (33) in order to support the weight of transmission (33).


    Illustration 22g02366425

  23. Attach Tooling (A) and a suitable lifting device onto engine (34).


    Illustration 23g02366426

  24. Remove bolt (35) and mounts. Repeat for other side.


    Illustration 24g02366818

  25. Remove bolts (36).

  26. Remove engine (34). The weight of engine (34) is approximately 1497 kg (3300 lb).

Installation Procedure

  1. Install the engine (34) in the reverse order of removal.

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