C15 and C18 On-Highway Engines Inlet and Exhaust Valve Springs - Remove and Install Caterpillar


Inlet and Exhaust Valve Springs - Remove and Install
`
1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
9U-7241  Valve Spring Compressor 
8S-2263  Spring Tester 

Start By:

  1. Remove the electronic unit injectors.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: The following procedure is for the removal of the inlet valve springs and the exhaust valve springs without removing the cylinder head. This procedure can be performed on only one cylinder at a time. This procedure will prevent the inlet valves and the exhaust valves from falling into the cylinder.

  1. Position the No. 1 piston at the top center of the compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".


    Illustration 1g01260774


    Illustration 2g01260809

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  2. Install Tooling (A) in the electronic unit injector sleeve. Secure Tooling (A) with unit injector clamp (1).

  3. Tighten the full nut until valve spring keepers (3) are loose on valve (2).

  4. Remove valve spring keepers (3) from the valve.

  5. Carefully remove Tooling (A).

  6. Remove valve rotator (4).

  7. Remove outer valve spring (6) and inner valve spring (5) from the valve.

  8. Remove washer (7) from the valve guide.

  9. Use Tooling (B) to check the valve springs (spring force). Refer to Specifications, "Cylinder Head Valves" for additional information on the valve springs.

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Install the inlet and exhaust valve springs in the reverse order of removal.

Information System:

C15 and C18 On-Highway Engines Catalyst - Remove and Install
374F and 390F Excavators and 390F MHPU Mobile Hydraulic Power Unit Solenoid Valve (Switch Controlled) - Test
14L Motor Grader Diesel Particulate Filter - Remove and Install
C4.4 Engines for Caterpillar Built Machines Turbocharger
C4.4 Engines for Caterpillar Built Machines Fuel Injection Pump
14L Motor Grader Battery - Remove and Install
C4.4 and C7.1 Engines Fuel Pressure Problem
374F and 390F Excavators and 390F MHPU Mobile Hydraulic Power Unit Solenoid Return - Test
C13, C15, and C18 Tier 4 Final Engines Gear Group (Front)
G3600 A4 Engines Spark Plug Life Is Short
C4.4 Engines for Caterpillar Built Machines Gear Group (Front)
C13, C15, and C18 Tier 4 Final Engines Gear Group (Rear)
C15 and C18 On-Highway Engines Inlet and Exhaust Valves - Remove and Install
C15 and C18 On-Highway Engines Inlet and Exhaust Valve Guides - Remove and Install
C15 and C18 On-Highway Engines Inlet and Exhaust Valve Seat Inserts - Remove and Install
C15 and C18 On-Highway Engines Water Pump - Remove and Install
C175-16 Engine Fuel Flow Is High
C15 and C18 On-Highway Engines Precooler - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines Valve Rocker Arm
C15 and C18 Engines for Caterpillar Built Machines Gear Group (Rear)
C6.6 Industrial Engine Exhaust Gas Valve (NRS) - Remove and Install
374F and 390F Excavators and 390F MHPU Mobile Hydraulic Power Unit Solenoid Valve - Test
C15 and C18 On-Highway Engines Combustion Head - Remove and Install
C280-08 Marine Engine Engine Power Ratings