C15 and C18 On-Highway Engines Power Take-Off Drive Group - Assemble Caterpillar


Power Take-Off Drive Group - Assemble
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1.1. Assembly Procedure

Assembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
Guide Stud
(5/8 - 18 x 8 inch) 
1P-0520  Driver Group 
9S-3263  Thread Lock Compound 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g01106888

  1. Install sleeve bearing (13) in the flywheel housing with Tooling (B). The split in the sleeve bearing should be located at Angle (Y), which is 15 ± 1 degrees from the horizontal centerline. The bearing should be installed to Depth (Z), which is 2.0 ± 0.5 mm (0.080 ± 0.020 inch).

  2. Install sleeve bearing (12) in the flywheel housing with Tooling (B). The split in the sleeve bearing should be located at Angle (X), which is 15 ± 1 degrees from the vertical centerline. The bearing should be installed to Depth (Z), which is 2.0 ± 0.5 mm (0.080 ± 0.020 inch).

  3. Install the O-ring seal on cover (11). Install cover (11) and the bolts on the back side of the flywheel housing.


    Illustration 2g01106649

  4. Position gear assembly (9) and gear assembly (10) in the flywheel housing.


    Illustration 3g01106948

  5. Use Tooling (B) and install sleeve bearing (3) in adapter (2). Install the O-ring seal on adapter (2).


    Illustration 4g01106976

  6. Align the relief groove in the sleeve bearing with the relief groove in the idler gear (6). Use Tooling (B) to install the sleeve bearing in idler gear (6).

  7. Position idler gear (6) and retainer (5). Install bolts (4).

  8. Align the relief groove in the sleeve bearing with the relief groove in the idler gear (7). Use Tooling (B) to install the sleeve bearing in idler gear (7).

  9. Position idler gear (7) and retainer (5). Install bolts (4).

  10. Install the O-ring seal in the counterbore of crankshaft gear (8). Lubricate the O-ring seal with clean engine oil. Install crankshaft gear (8) on Tooling (A).

  11. Position adapter (2) on the flywheel housing. Apply Tooling (C) to the threads of bolts (1) and install the bolts.

End By:

  1. Install the flywheel.

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