Color-coding of targeted components, or sections of a part, is used to communicate a required action.
This table shows the different colors and what is represented when use in a graphic.
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(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol. |
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(Yellow) Components disconnected, connected, or placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention. |
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(Cyan) Special tools or other equipment required for use in a particular step. |
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(Light Gray) Components used for reference. |
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(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component. |
Visual Service Procedures Symbols per J2892
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Position - To locate the desired or intended location |
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Operation and Maintenance Manual - Refer to a procedure in an Operation and Maintenance Manual |
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Remove - To take off or eliminate component |
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Repeat - To perform once more. Iterate to do, make, or perform again |
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Replace - To restore, or return to a former or proper place |
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Attach - To connect together or to fasten on something. |
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Disconnect Line (Hose Disconnect) - To remove from a fluid line (hydraulic, fuel, air, brake, refrigerant, and so on) to separate fluid transmission connectors |
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Lower - To drop to a reduced energy position. To reduce the level of material in a container. To cause to descend. |
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Lift-Raise - To raise to a higher position, move, or bring something upward. |
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Support - To bear the weight of an object. |
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Weight - A heavy object, especially one being lifted or carried |
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Cut - To divide or terminate. To reduce the length of an object. |
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Disconnect - To remove or separate in an electrical circuit. |
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Mark - To make a visible trace or impression on something. |
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Move - To change position |
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Level - To position a surface in a horizontal orientation. To position in vertical dimension. To align to assist positioning a surface in a horizontal orientation. |
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Inspect - To confirm, inspect, look, or observe to confirm or assure accuracy, conformance. |
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Separate - To move or be apart. |
Required Tooling | |||
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Tool | Part Number | Part Description | Qty |
A | 504-9790 | Lift Group | 3 |
504-9794 | Tool Group | 1 | |
B | FT-3091 | Beam | 1 |
C | 1U-7499 | Stand - 12T Support | 1 |
1U-7500 | Tube - Extension | 1 | |
D | 228-4532 | Link Assembly - Boom Cylinder | 1 |
E | 128-5049 | Guide Stud | 1 |
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Step 1Show/hide tableStep 1 g06607828 - Position stick on tooling (A) , as shown. Ensure the eye of pin hole from the stick is level with the bottom of the frame to enable level lifting. Release system hydraulic pressure and drain hydraulic oil. Refer to Operation and Maintenance Manual, M0117473, "320 GX Excavator", "Hydraulic System Oil - Change".
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Step 2Show/hide tableStep 2 g06607829 - Drain the final drive oil. Refer to Operation and Maintenance Manual, M0117473, "320 GX Excavator", "Final Drive Oil - Change".
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Step 3Show/hide tableStep 3 g06607863 -
Step 4Show/hide tableStep 4 g06607930 - Refill with oil for towing. Refer to Operation and Maintenance Manual, M0117473, "320 GX Excavator", "Final Drive Oil - Change".
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Step 5Show/hide tableStep 5 g06607995 -
Step 6Show/hide tableStep 6 g06607999 -
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Step 9Show/hide tableStep 9 g06608034 -
Step 10Show/hide tableStep 10a g06608038 -
Show/hide table
Step 10b g06608048 - Attach a suitable lifting device to Tooling (D). Connect the bottom of the beam first. Raise the beam and connect the beam to the boom pin. Adjust the jack to remove the slack between the eyes of the beam and the pins.
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Step 11Show/hide tableStep 11 g06608208 -
Step 12Show/hide tableStep 12 g06608212 -
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Step 14Show/hide tableStep 14 g06608050 -
Step 15Show/hide tableStep 15 g06608176 -
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Step 17Show/hide tableStep 17 g06608224 -
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Step 19Show/hide tableStep 19 g06608253 View from underside of the undercarriage assembly. -
Step 20Show/hide tableStep 20 g06608263 Typical Example -
Step 21Show/hide tableStep 21 g06608301 - The weight of Tooling (B) is approximately
265 kg (584 lb) . The weight of the upper frame is approximately12000 kg (26455 lb) . -
Step 22Show/hide tableStep 22 g06608306 -
Step 23Show/hide tableStep 23 g06608307 -
Step 24Show/hide tableStep 24 g06608320 -
Step 25Show/hide tableStep 25 g06608322 - The weight of the upper frame is approximately
12000 kg (26455 lb) .Note: Ensure that the upper frame assembly is lifted in a LEVEL position.
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Step 26Show/hide tableStep 26 g06608422 Note: Inspect to ensure that the upper frame assembly is completely clear of the undercarriage before proceeding.
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Step 27Show/hide tableStep 27 g06608324 - Use a suitable towing device to pull the undercarriage away from the upper frame assembly.